SJPS Series Twin Screw Extruder

The SJPS series twin screw extruder is suitable to variable floating, sinking and slow sinking aquafeed production and producing expanded pet food. This series can match the clients' requirement of floating and sinking aquafeed with 0.8 mm die hole, low starch level combined high protein and fat level formula of aquafeed.
Key benefits
 
 
 
 
 
 
 
Low energy consumption
 
For fresh water floating feed production, the capacity can be increased 15-20% and energy consumption per Mtons can be reduced to 20-23kW.h/Mton comparing the equipment of competitors in Chinese market.
 
Wild range
 
SJPS series can handle variable formulas like high, middle and low level recipe of floating, sinking and slow sinking aquafeed and 0.8 mm floating feed and sinking feed micro pellet production.
 
 
 
 
 
 
Homogenous of pellet
 
Pressure before die has been optimized and homogenous of pellet has been improved with advance technology of screw geometry, steady screw configuration, high accuracy screw and barrel sleeve and twin die discharging technique.
Highlight Features
Important technological innovation
 
With innovation of technology, SJPS series twin screw extruder can fix the issue of production with low level formula which contains low level of starch and high level of protein and fat, like poor water stability and homogenous, poor apparent shape. The digestibility is improved with the pellet produced by H series twin extruder.
Better degree of gelatinization
 
High efficiency 3 layer pre-conditioner and particular liquid injection structure is implemented to guarantee mixture of moisture and raw material. Using EDEM to simulate the areas organization and optimize order of paddles, to increase fill ratio, extend residence time and improve performance of preconditioner.
Fully-automatic control system
 
Easily operation with fully-automatic control system can reduce labor cost.
All the data are recorded to reduce the dependency of operator.
Advanced control units can guarantee stable, accurate and sensitive production.
More stable and safety
More stable is pursed with American and European standard gearbox contains the fifth level high accuracy gears, international first-class brand bearing, oil sealing and high efficiency transmission. Replacement cycle is extended to 3000-5000 hours for screw with new style wear-proof material.
High capacity
All new SJPS series twin screw extruder applies 20:1 as the ratio of screw length by diameter and steady-state screw configuration. Therefore high capacity of floating and sinking feed production can be pursued.
Optional Function: Bulk Density Control System
Either pressure chamber and vacuum system can be chosen to produce high bulk density required pellet (sinking aquafeed, etc) and increase the bulk density and capacity, improve the appearance of pellet significantly.
Main structure
1. Variable frequency motor 
2. Torque limiter 
3. Reduction gearbox 
4. By pass 
5. Extruding assembly 
6. Discharing assembly 
7. Cutting assembly 
8. Pipeline of main machine 
9. Hydraulic disassembly device
Technical parameters
  Model   Screw Dia. (mm)   L/D   Main power (kW)   Floating feed Φ4.0 (t/h)   Pet food (t/h)   Sinking feed Φ4.0 (t/h)
  SJPS90×2   Φ100   20:1   110/132   2-3.5   2-3.5   1.5-2
  SJPS120×2   Φ132   20:1   200/250   5.5-7.5   5.5-7.5   3-5
Related applications

SJPS Series twin-screw extruder is mainly applicable for processing floating and sinking feed in aquafeed industry and producing expanded pet food. Vacuum system and pressure chamber are options to control bulk density. Quality of extrudates is improved with stable performance of equipment and fully-automatic control system.

鱼  Aqua feed
鱼  Pet food
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